How to create bimetallic material of Titan, Zinc, Aluminum, Copper
How to create a bimetallic metal that can carry the properties of both metals. Such as titanium / steel, zinc / titanium / steel, aluminum / steel, brass / steel, nickel / aluminum. Do you believe it is true? How do these bimetallic materials work? Let’s learn through the article below.
Explosive clad plate
1.Explosive welding (EXW) pressure welding mechanism
The use of two different metal materials to exploit the high temperature and high pressure generated by the explosion of explosives, and the process of plastic deformation collision causes metallurgical bonding of the two materials.
Find the base board process
Explosive detonator is installed and ready to explode
Mushroom cloud generated by the explosion
Large format stainless steel composite board
On-site ultrasonic inspection of titanium/steel composite plates
On-site ultrasonic inspection of titanium/steel composite plates…
The explosive welding interface features melt diffusion and pressure welding and is a special type of pressure welding. There is a plastic deformation in the joint zone of the explosion welding. Characteristics such as proper amount of melting and diffusion between atoms. These features are metal pressure welding, fusion welding and diffusion welding. Since this metallurgical bond has a strong bonding strength, the torsion generated during the spinning head process does not delaminate.
2.The advantages of explosive composite panels
It can combine a variety of metal materials with titanium/steel, zirconium/titanium/steel, aluminum/steel, copper/steel, nickel/aluminum, and the like. In particular, large-format medium-thick plates can be combined at the moment of explosion. Not only improved work efficiency, but also solved the problem of large-scale surfacing and some precious metal materials are not be able to surface. Such as zirconium / titanium / steel, aluminum / stainless steel, etc.
Watch the pure titanium material, quality
3. The scope of application
Products play an irreplaceable role in petrochemical equipment, metallurgical equipment, electric power, coal chemical industry, environmental protection and other fields.
Surrounded by mountains on three sides, the relative height of the mountain is 300 meters. One side of the entrance and exit is more than 3 kilometers away from the linear radius of the residential area. The sound waves do not affect the residents and ensure normal production. The explosion operation area is more than 30 acres, and more than a dozen large-format composite panels can be placed at the same time to detonate. Increased production efficiency.
The good geological structure not only ensures the bonding rate of the composite plate, but also ensures that the substrate is not damaged during the explosion, thus solving the local unevenness of the explosive composite plate.
Rolled composite board
By using two different metal materials through temperature control, controlled rolling, controlled cooling and other process technologies, the new metal composite materials that completely combine the two metallographic structures have the properties of both materials and reduce the cost.
1. The production cycle is controllable
Continuous industrial operation, avoiding the impact of climatic conditions on the field operation of explosive metal composite panels, controllable production cycle, ensuring delivery time, ensuring project progress, shortening capital occupation, and enhancing capital turnover.
2. Large format composite sheet
By using high-strength carbon steel, lightweight design can be achieved, and the thickness of steel design can be reduced to reduce weight and reduce welding consumables. Thereby further reducing the project cost.
The thickness of the coating can be made 0. 5mm, the total thickness can be 3. 5mm, the surface can be 42m2 (width 2. 8m, length 15m). Due to the rolling method, the thin composite plate has a smooth and smooth surface and complements the explosive welded composite plate. According to the geometrical size, it can be customized according to the user’s individual requirements.
Customized to reduce residual material loss, thus maximizing material utilization.
3. The scope of application
Due to the hot-rolled composite sheet and sheet, the flatness is high and the surface is smooth. Products are widely used in transportation, high-speed rail bridges, water conservancy and hydropower, environmental protection and other projects.
Here are two methods to help you create bimetallic materials. Hope this article has brought useful and interesting information for you.